Table 2
Requirements for the non-electrical tests for non-halogenated bedding and oversheath
(concluded)
1 |
2 |
3 |
4 |
5 |
6 |
||||||
Ref, |
Test |
|
Type of compound |
Test method |
|||||||
No. |
Unit |
ZB1 |
ZB 2 |
ZM1 |
ZM23’ |
||||||
12 |
Ozone resistance Temperature Duration |
°С h |
- |
|
|
■ |
25 3 |
EN 60811-2-1 clause 8 |
|||
|
Ozone concentration Requirement |
ppm |
- |
|
|
|
250 to 300 No cracks |
|
|||
13 |
Mineral oil resistance Treatment Type of oil: ASTM No. 2 Temperature Duration Tensile strength maximum variation Elongation at break maximum variation |
°С h % % |
|
|
■ |
|
70 ± 1 4 ± 20 ± 40 |
EN 60811-2-1 clause 10 |
|||
14 |
Pulling lubricant resistance Temperature Immersion period |
°С h |
- |
|
|
■ |
20 ± 5 84 x 24 |
HD 605.5.2 |
|||
|
Tensile strength maximum variation |
% |
- |
|
- |
- |
+ 20 |
|
|||
|
Elongation at break maximum variation additional requirement |
% |
|
|
■ |
|
± 40 [No removal of semiconducting coating on single core cables.) |
|
|||
15 |
Water permeation requirement: Maximum value of the product of the median value of water vapour permeability and median value of sample thickness |
g/m2.24h |
- |
8 5 |
x 10 3,1 x 1O32> |
|
8 x IO311 5 X 10321 |
HD 605.2.5.5 |
|||
16 |
Water permeation after ageing |
|
|
|
|
|
|
HD 605.2.5.5 |
|||
|
Ageing condition: As given in HD 605.5.1.1 |
|
|
|
|
|
|
|
|||
|
Requirements: Maximum value of the product of the median value of water vapour permeability and median value of sample thickness. |
g/m3.24h |
■ |
8 5 |
x 103” x 103” |
|
8 x IO'311 5 x 103” |
|
|||
" 8 X 103 for cable with steel wire armour. 21 5 x 103 for cable with aluminium wire armour. 31 Where dual-layer sheaths are provided, one of the component materials shall meet the requirement. |
Schedule of tests
1 |
|
2 |
3 |
4 |
Ref |
Test |
Category |
Test method |
Requirement given |
No |
of test |
described in: |
in clause* |
|
1 |
Electrical tests |
|
|
|
1.1 |
Conductor resistance |
R |
HD383 |
4.3.1 |
1.2 |
Armour resistance |
S |
HD605, 3.1.2 |
4.3.5(e) |
1.3 |
Voltage test |
R |
HD605, 3.2.1 |
2.4.1 |
1.4 |
Insulation resistance test (a) HEPR insulated core (Type 1) |
T |
HD 606, 3.3.1 |
2.4.3.1 |
|
(b) Insulated core (Type 2) |
R |
HD605, 3.3.2 |
2.4.3.2 |
|
(c) Oversheath |
T |
HD605, 3.3.4 |
2.6.5 |
1.Б |
Spark test:- (a) Insulated cable |
R |
HD605, 3.6.1 |
|
|
(b) Oversheath |
R |
HD605, 3.6.1 |
2.4.4 |
1.6 |
Voltage test on oversheath (1 -core cables) |
R |
HD 605, 3.2.3.1 |
2.4.2 |
1.7 |
Impulse test (Type 2 cable rated 1.9/3.3kV) |
T |
HD 605, 3.2.4.1 |
2.6.6 |
2 |
Provisions covering constructional & dimensional characteristics |
|
|
|
2.1 |
Conductor material & construction |
s |
HD383 |
4.3.1 and Part 1, 5.1 |
2.2 |
Insulation:- (a) Application |
s |
Visual examination |
Part 1, 5.2.2 |
|
(b) Thickness |
s |
HD605, 2.1.1 |
4.3.2 & Part 1 5.2.3 |
2.3 |
Core identification |
s |
Visual examination & |
2.1 and Part 1,4 |
|
|
|
measurement |
|
2.4 |
Laid up cores |
s |
Visual examination |
4.3.3 |
2.5 |
Bedding: Extruded bedding thickness |
s |
HD605, 2.1.2 |
2.2, 4.3.4 & Part 1, 5.4.3 |
2.6 |
Armour (a) Wire armour: |
|
|
|
|
(1) Diameter |
s |
HD6O6, 2.1.4.3 |
4.3.5(a) |
|
(2) Mass of гіпс coating |
T |
HD605, 2.5.1.1 D |
4.3.5(b) |
|
(galvanised wire only) |
|
|
|
|
(3) Wrapping test |
T |
HD6O5, 2.3.2 |
4.3.5(c) |
|
(galvanised wire only) |
|
|
|
|
(4) Tensile test |
T |
HD605, 2.3.1.1 |
4.3.5(d) |
|
(aluminium wire only) |
|
|
|
2.7 |
Oversheath thickness |
s |
HD605, 2.1.2 |
4.3.6 and Part 1, 5.7.3 |
2.8 |
Cable markings |
R |
Visual examination & |
|
|
|
|
measurement |
2.3 & Part 1, 3 |
3 |
Mechanical properties |
|
|
|
3.1 |
Insulation |
T |
Table 1 |
4.3.2 and Table 1 |
3.2 |
Extruded bedding |
T |
Table 2 |
4.3.4 and Table 2 |
3.3 |
Oversheath |
T |
Table 2 |
4.3.6 and Table 2 |
3.4 |
Abrasion resistance |
T |
HD 605, 2.4.5 |
2.6.4 |
4 |
Compatibility Test |
T |
HD 605, 2.4.12.2 |
2.6.3 and Table 26 |
Clause numbers refer to this section unless stated otherwiseTABLE 3 (concluded)
1 |
|
2 |
3 |
4 |
Ref |
|
Category |
Test method |
Requirement given |
No |
|
of test |
described in: |
in clause* |
5 |
Tests related to fire conditions |
|
|
|
5.1 |
Corrosive and acid gas - Insulation |
T&S |
2.7.6 |
2.7.6 |
|
- Bedding |
T&S |
2.7.6 |
2.7.6 |
|
- Fillers and binders |
T |
2.7.6 |
2.7.6 |
|
- Oversheath |
T&S |
2.7.6 |
2.7.6 |
5.2 |
Oxygen index - Insulation |
T |
HD 405.3 (Annex B) |
2.7.4 |
|
- Bedding |
T&S |
HD 405.3 (Annex B) |
2.7.4 |
|
- Oversheath |
T&S |
HD 405.3 (Annex 8) |
2.7.4 |
5.3 |
Smoke emission - complete cable |
T&S |
2.7.5 |
2.7.5 |
5.4 |
Propagation - single cable |
S |
HD 405.1 |
2.5.3 |
|
- bunched cable |
T |
HD 605, 4.1.4 |
2.7.3 |
6. |
Special type test (Type 2) |
T |
Table 1A and 2.6.7 |
Table 1A and 2.6.7 |
Clause numbers refer to this section unless stated otherwiseTABLE 4
Single core 600/1000 V cables with circular stranded
copper or aluminium conductor (Type 1 and Type 2)
1 |
2 |
3 |
4 |
5 |
6 |
Nominal cross- sectional area of conductor!1) |
Thickness of insulation |
Thickness of extruded bedding |
Nominal aluminium armour wire diameter |
Thickness of oversheath |
Approximate overall diameter |
mm2 |
mm |
mm |
mm |
mm |
mm |
50 |
1.0 |
0.8 |
0.9 |
1.5 |
17.5 |
70 |
1.1 |
0.8 |
1.25 |
1.5 |
20.2 |
95 |
1.1 |
0.8 |
1.25 |
1.6 |
22.3 |
120 |
1.2 |
0.8 |
1.25 |
1.6 |
24.2 |
150 |
1.4 |
1.0 |
1.6 |
1.7 |
27.4 |
185 |
1.6 |
1.0 |
1.6 |
1.8 |
30.0 |
240 |
1.7 |
1.0 |
1.6 |
1.8 |
32.8 |
300 |
1.8 |
1.0 |
1.6 |
1.9 |
35.6 |
400* |
2.0 |
1.2 |
2.0 |
2.0 |
40.5 |
500* |
2.2 |
1.2 |
2.0 |
2.1 |
44.2 |
630* |
2.4 |
1.2 |
2.0 |
2.2 |
48.8 |
800 |
2.6 |
1.4 |
2.5 |
2.4 |
55.4 |
1000 |
2.8 |
1.4 |
2.5 |
2.5 |
60.6 |