Котли водотрубні та допоміжне устатковання. Частина 5. Якість виготовлення та конструкція складників котлів, що перебувають під тиском

No.

Topic/Q-element

Matter/process

Criteria

8.2 (cont.)

procedure for test equipment calibration

EN ISO 9001:2008, 7.6;

EN 12952-6:2011,4.4

8.3

inspection/transfer of marking

EN ISO 9001:2008, 4.2.4;

receiving inspection

EN ISO 9001:2008, 7.4.3/8.2.4

transfer of marking

EN 12952-5:2011, 6.3

in-process inspection

EN ISO 9001:2008, 8.2.4

final inspection

EN ISO 9001:2008, 8.2.4;

EN 12952-5:2011, Clause 10

8.4

inspection bodies

EN 12952-1:2001, Annex A

9

Other

info

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Manufacturer's competency declaration

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This declaration of competency complies with of EN 12952-5:2011, Annex F "Guidelines for determination of the competency of boiler manufacturers"

1

Manufacturer

Offices

Workshops

1.1

General:

Address:

Address:

City:

City:

Telephone:

Telephone:

Fax:

Fax.

1.2

Common activities/responsibilities □ full responsibility for boiler/component

□ limited responsibility boiler/component

□ basic design

□ detail design

□ manufacture

□ site erection

1.3

Typical products/services supplied:

1.4

References to previous works:

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2

Quality system

2.1

Quality manual Quality management system according to EN ISO 9001 □

Edition of manual:

Certified by:

Scope of certification:

No./date of certificate:

2.2

Other qualification/authorizations:

□

□

□

3

Organisation

3.1

Management Function: Names:

Managing director(s):

Quality management representative:

Engineering department head:

Manufacturing department head:

Erection department head:

Authorized welding coordinator:

Authorized NDE coordinator:

Inspection department head:

3.2

Staff Organisation: No. of employees:

Design office:

Production:

Site erection (permanent):

4

Design

4.1

Research and development

Laboratories for analysis of:

□ fuel □ ash □ water

□ materials technology

□ process engineering

4.2

Design

Design staff engineers: quantity:

draftsmen: quantity:

CAD-equipments available: Type/number:

Procedures available for:

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□ combustion calculation

□ flow calculation

□ heat transfer calculation

□ dimensioning calculation (code calculation)

□ fatigue analysis

□ stress analysis

□ finite element analysis

□ preparation of general arrangement drawings

□ preparation of work shop drawings

□ design review of drawings for welding

4.3

Commissioning Number of employees (permanent):

Procedures available for preparation of service instructions:

□ yes □ no

5

Purchasing

5.1

Staff Number of employees:

5.2

Subcontractors Approval: procedure available:

□ yes □ no

Main subcontractors: list available

□ yes □ no

5.3

Control of subcontracted procedure for purchasing data and verification of products

Material available

□ yes □ no

6

Manufacturing

6.1

Location

Shop

Length x Width m

Major crane (No./tons)

Hook height m

6.2

Transport facilities from workshop

Maximum component size:

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Maximum component weight:

Transport limitations:

(lorry, rail, ship)

6.3

Materials normally employed:

6.4

Product forms normally employed: (dimensional range; tube diameter where applicable)

6.5

Machines/Equipments

Quantity:

Type:

Machining

Cutting

Cold forming

Hot forming

Tube gang bending machine for membrane walls

6.6

Heat treatment (HT)

HT processes used:

□ Normalizing/solution annealing

□ Normalizing plus tempering

□ Quenching plus tempering

□ Post weld heat treatment

HT furnace/ equipment

Size

Max. temperature °С

Heating method (gas, inductive, resis­tance)

6.7

Welding

Processes in accord­ance with EN 287-1, EN 1418 (No. see EN ISO 4063)

Designation

Approximate no. of approved welders or welding operators

111

Manual metal arc welding

121

Submerged arc welding with one wire electrode

131

Metal inert gas welding (MIG welding)

135

Metal active gas welding (MAG welding)

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136

Tubular cored metal arc welding with active gas shield

141

Tungsten inert gas welding (TIG welding)

311

Oxy-acetylene welding

24

Flash welding

783 to 787

Arc stud welding

Others

Welding equipments Quantity: Type/capacity (amps):

Welding sets:

Rectifiers:

Transformers:

Membrane wall welding equipments:

Submerged arc equipments:

Orbital welding equipments.

Flash welding equipments:

Arc stud welding equipments:

Others:

Electrode storage and handling:

Storage in controlled areas: □ yes □ no

Baking ovens: Qty.: Max. temp.: °С;

Storage ovens: Qty.:

Quivers: Qty.:

6.8

Welding procedure specifications Approx, no.:

including approvals

List of WPS available: □ yes □ no

6.9

Welding staff: List of welders available: □ yes

□ no

Quantity:

Welding coordinators:

Welding technicians:

Welding specialists:

Welding operators:

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6.10

Surface preparation and

coating:

Abrasive cleaning Grades SA 1 to SA 3/... to EN ISO 8501-1:2007

□ yes

□ no

Chemical cleaning

Coating application processes

Check of coat thickness:

Automatic blast plant: □ Manual blast plant: □

Pickling stainless steel: □ Passivating: □

Number and size of pickling tanks:

• Brush/Roller

• Airless spraying

• Electrostatic spraying

• Compressed air spraying

Measuring equipment (magnetic/inductive) available:

• yes □ no

7

Site erection

7.1

Erection procedures:

utilized □ yes □

no

7.2

Permanent staff:

Erection managers:

Erection supervisors:

Erection welding coordinators:

Erection NDE coordinators:

Welders/fitters:

Quantity:

7.3

Lifting equipment:

(Type, quantity, capacity)

7.4

PWHT-equipments:

(Type, quantity, control)

8

Examination and inspection

8.1

Staff:

Radiographers:

UT-examiner:

MT -/PT-examiners:

Inspectors:

Workshop

Site

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8.1 (cont.)

Material testing examiners:

8.2

Equipment: Type

for destructive tests:

for NDE: X-ray:

Isotope:

UT:

MT:

8.3

Inspections/transfer of common practice

workshop receiving inspection □ yes □ no □

in-process inspection □ yes □ no □

final inspection □ yes □ no □

transfer of marking □ yes □ no □

Procedures available for

8.4

Inspection bodies

Which inspection bodies inspections have you been involved with?

9

Other Information:

Date:

Manufacturer

(Stamp)

Signature:

Title: