Table F.1 (continued)
No. |
Topic/Q-element |
Matter/process |
Criteria |
8.2 (cont.) |
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procedure for test equipment calibration |
EN ISO 9001:2008, 7.6; EN 12952-6:2011,4.4 |
8.3 |
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inspection/transfer of marking |
EN ISO 9001:2008, 4.2.4; |
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receiving inspection |
EN ISO 9001:2008, 7.4.3/8.2.4 |
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transfer of marking |
EN 12952-5:2011, 6.3 |
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in-process inspection |
EN ISO 9001:2008, 8.2.4 |
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final inspection |
EN ISO 9001:2008, 8.2.4; EN 12952-5:2011, Clause 10 |
8.4 |
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inspection bodies |
EN 12952-1:2001, Annex A |
9 |
Other |
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info |
Table F.2 — Manufacturer's competency declaration form
Company's Logo |
Manufacturer's competency declaration |
Doc. No. |
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Company's Name |
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Page |
1 of 7 |
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This declaration of competency complies with of EN 12952-5:2011, Annex F "Guidelines for determination of the competency of boiler manufacturers" |
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1 |
Manufacturer |
Offices |
Workshops |
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1.1 |
General: |
Address: |
Address: |
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City: |
City: |
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Telephone: |
Telephone: |
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Fax: |
Fax. |
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1.2 |
Common activities/responsibilities □ full responsibility for boiler/component |
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□ limited responsibility boiler/component |
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□ basic design |
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□ detail design |
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□ manufacture |
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□ site erection |
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1.3 |
Typical products/services supplied: |
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1.4 |
References to previous works: |
Table F.2 (continued)
Company's Logo |
Manufacturer's competency declaration |
Doc. No. |
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Company's Name |
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Page |
2 of 7 |
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2 |
Quality system |
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2.1 |
Quality manual Quality management system according to EN ISO 9001 □ |
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Edition of manual: |
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Certified by: |
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Scope of certification: |
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No./date of certificate: |
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2.2 |
Other qualification/authorizations: |
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□ |
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□ |
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□ |
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3 |
Organisation |
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3.1 |
Management Function: Names: |
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Managing director(s): |
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Quality management representative: |
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Engineering department head: |
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Manufacturing department head: |
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Erection department head: |
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Authorized welding coordinator: |
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Authorized NDE coordinator: |
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Inspection department head: |
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3.2 |
Staff Organisation: No. of employees: |
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Design office: |
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Production: |
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Site erection (permanent): |
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4 |
Design |
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4.1 |
Research and development |
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Laboratories for analysis of: |
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□ fuel □ ash □ water |
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□ materials technology |
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□ process engineering |
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4.2 |
Design |
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Design staff engineers: quantity: draftsmen: quantity: |
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CAD-equipments available: Type/number: |
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Procedures available for: |
Table F.2 (continued)
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Manufacturer’s competency declaration |
Doc. No. |
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Company's Name |
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Page |
3 of 7 |
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□ combustion calculation |
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□ flow calculation |
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□ heat transfer calculation |
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□ dimensioning calculation (code calculation) |
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□ fatigue analysis |
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□ stress analysis |
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□ finite element analysis |
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□ preparation of general arrangement drawings |
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□ preparation of work shop drawings |
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□ design review of drawings for welding |
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4.3 |
Commissioning Number of employees (permanent): |
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Procedures available for preparation of service instructions: |
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□ yes □ no |
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5 |
Purchasing |
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5.1 |
Staff Number of employees: |
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5.2 |
Subcontractors Approval: procedure available: |
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□ yes □ no |
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Main subcontractors: list available |
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□ yes □ no |
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5.3 |
Control of subcontracted procedure for purchasing data and verification of products |
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Material available |
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□ yes □ no |
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6 |
Manufacturing |
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6.1 |
Location |
Shop |
Length x Width m |
Major crane (No./tons) |
Hook height m |
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6.2 |
Transport facilities from workshop |
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Maximum component size: |
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Table F.2 (continued)
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Manufacturer's competency declaration |
Doc. No. |
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Company's Name |
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Page |
4 of 7 |
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Maximum component weight: |
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Transport limitations: |
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(lorry, rail, ship) |
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6.3 |
Materials normally employed: |
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6.4 |
Product forms normally employed: (dimensional range; tube diameter where applicable) |
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6.5 |
Machines/Equipments |
Quantity: |
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Type: |
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Machining |
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Cutting |
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Cold forming |
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Hot forming |
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Tube gang bending machine for membrane walls |
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6.6 |
Heat treatment (HT) |
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HT processes used: |
□ Normalizing/solution annealing |
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□ Normalizing plus tempering |
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□ Quenching plus tempering |
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□ Post weld heat treatment |
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HT furnace/ equipment |
Size |
Max. temperature °С |
Heating method (gas, inductive, resistance) |
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6.7 |
Welding |
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Processes in accordance with EN 287-1, EN 1418 (No. see EN ISO 4063) |
Designation |
Approximate no. of approved welders or welding operators |
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111 |
Manual metal arc welding |
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121 |
Submerged arc welding with one wire electrode |
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131 |
Metal inert gas welding (MIG welding) |
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135 |
Metal active gas welding (MAG welding) |
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Table F.2 (continued)
Company's Logo |
Manufacturer's competency declaration |
Doc. No. |
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Company's Name |
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Page |
5 of 7 |
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136 |
Tubular cored metal arc welding with active gas shield |
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141 |
Tungsten inert gas welding (TIG welding) |
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311 |
Oxy-acetylene welding |
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24 |
Flash welding |
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783 to 787 |
Arc stud welding |
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Others |
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Welding equipments Quantity: Type/capacity (amps): Welding sets: Rectifiers: Transformers: Membrane wall welding equipments: Submerged arc equipments: Orbital welding equipments. Flash welding equipments: Arc stud welding equipments: Others: Electrode storage and handling: Storage in controlled areas: □ yes □ no Baking ovens: Qty.: Max. temp.: °С; Storage ovens: Qty.: Quivers: Qty.: |
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6.8 |
Welding procedure specifications Approx, no.: including approvals List of WPS available: □ yes □ no |
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6.9 |
Welding staff: List of welders available: □ yes □ no Quantity: Welding coordinators: Welding technicians: Welding specialists: Welding operators: |
Table F.2 (continued)
Company's Logo |
Manufacturer's competency declaration |
Doc. No. |
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Company's Name |
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Page |
6 of 7 |
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6.10 |
Surface preparation and coating: Abrasive cleaning Grades SA 1 to SA 3/... to EN ISO 8501-1:2007 |
□ yes |
□ no |
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Chemical cleaning Coating application processes Check of coat thickness: |
Automatic blast plant: □ Manual blast plant: □ Pickling stainless steel: □ Passivating: □ Number and size of pickling tanks:
Measuring equipment (magnetic/inductive) available:
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7 |
Site erection |
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7.1 |
Erection procedures: |
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utilized □ yes □ |
no |
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7.2 |
Permanent staff: Erection managers: Erection supervisors: Erection welding coordinators: Erection NDE coordinators: Welders/fitters: |
Quantity: |
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7.3 |
Lifting equipment: |
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(Type, quantity, capacity) |
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7.4 |
PWHT-equipments: |
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(Type, quantity, control) |
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8 |
Examination and inspection |
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8.1 |
Staff: Radiographers: UT-examiner: MT -/PT-examiners: Inspectors: |
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Workshop |
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Site |
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Table F.2 (continued)
Company's Logo |
Manufacturer's competency declaration |
Doc. No. |
Company's Name |
|
Page 7 of 7 |
8.1 (cont.) |
Material testing examiners: |
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8.2 |
Equipment: Type for destructive tests: for NDE: X-ray: Isotope: UT: MT: |
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8.3 |
Inspections/transfer of common practice workshop receiving inspection □ yes □ no □ in-process inspection □ yes □ no □ final inspection □ yes □ no □ transfer of marking □ yes □ no □ Procedures available for |
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8.4 |
Inspection bodies Which inspection bodies inspections have you been involved with? |
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9 |
Other Information: |
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Date: |
Manufacturer |
(Stamp) |
Signature: |
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Title: |
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