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EN 12952-1:2015

Water-tube boilers and auxiliary installations - Part 1: General

прийнято як національний стандарт
методом «підтвердження» за позначенням

ДСТУ EN 12952-1:2015
(EN 12952-1:2015, ГОТ)

Водотрубні котли та допоміжне устатковання. Частина 1. Загальні положення

З наданням чинності від 2016—01—01

EN12952-1

October 2015

Chaudieres a tubes d'eau et installations auxiliaires -
Partie 1: Generalites


Wasserrohrkessel und Anlagenkomponenten -Teil 1:
Allgemeines


EUROPEAN STANDARD

NORME EUROPEENNE

EUROPAISCHE NORM

S

ICS 27.040

upersedes EN 12952-1:2001

English Version

Water-tube boilers and auxiliary installations - Part 1:
General

This European Standard was approved by CEN on 29 August 2015.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.


EUROPEAN COMMITTEE FOR STANDARDIZATION

СОМІТЁ EUROPEEN DE NORMALISATION
EUROPAlSCHES KOMITEE FUR NORMUNG

C

Ref. No. EN 12952-1:2015 E

EN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members

.Contents Page

European foreword 3

  1. Scope 5

    1. General 5

    2. Boiler assembly 5

    3. Other plant equipment 6

    4. Exclusions 6

  2. Normative referen ces 6

  3. Termsand definitions 6

  4. Interdependency of the parts of the series 7

  5. Symbols and abbreviations 8

  6. Responsibilities 11

    1. Purchaser 11

    2. Manufacturer 12

  7. Design/type appraisal of pressure parts 12

Annex A (informative) Significant technical changes between this European Standard and the previous edition 13

Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2014/68/EU 14

Bibliography 15European foreword

This document (EN 12952-1:2015) has been prepared by Technical Committee CEN/TC 269 "Shell and water-tube boilers”, the secretariat of which is held by DIN.

This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2016, and conflicting national standards shall be withdrawn at the latest by April 2016.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.

This document supersedes EN 12952-1:2001.

This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2014/68/EU.

For relationship with EU Directive 2014/68/EU, see informative Annex ZA which is an integral part of this document.

The informative Annex A lists the significant technical changes between this European Standard and the previous edition.

EN 12952, Water-tube boilers and auxiliary installations consists of the following parts:

  • Part 1: General;

  • Part 2: Materials for pressure parts of boilers and accessories;

  • Part 3: Design and calculation for pressure parts of the boiler;

  • Part 4: In-service boiler life expectancy calculations;

  • Part 5: Workmanship and construction of pressure parts of the boiler;

  • Part 6: Inspection during construction; documentation and marking of pressure parts of the boiler;

  • Part 7: Requirements for equipment for the boiler;

  • Part 8: Requirements for firing systems for liquid and gaseous fuels for the boiler;

  • Part 9: Requirements for firing systems for pulverized solid fuels for the boiler;

  • Part 10: Requirements for safeguards against excessive pressure;

  • Part 11: Requirements for limiting devices of the boiler and accessories;

  • Part 12: Requirements for boiler feedwater and boiler water quality;

  • Part 13: Requirements for flue gas cleaning systems;

  • Part 14: Requirements for flue gas DENOX-systems using liquefied pressurized ammonia and ammonia water solution;

  • Part 15: Acceptance tests;

  • Part 16: Requirements for grate and fluidized-bed firing systems for solid fuels for the boiler;

  • (CR12952) Part 17: Guideline for the involvement of an inspection body independent of the manufacturer;

  • Part 18: Operating instructions.

Although these parts can be obtained separately, it should be recognized that the parts are inter­dependent. As such, the design and manufacture of water-tube boilers requires the application of more than one part in order for the requirements of the standard to be satisfactorily fulfilled.

NOTE A "Boiler Helpdesk” has been established in CEN/TC 269 which may be contacted for any questions regarding the application of the European Standards series EN 12952 and EN 12953, see the following website: http://www.boiler-helpdesk.din.de

  1. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.Scope

    1. General

This European Standard applies to water-tube boilers with volumes in excess of two litres for the generation of steam and/or hot water at a maximum allowable pressure PS greater than 0,5 bar and with a temperature in excess of 110 °С as well as auxiliary installations (other plant equipment).

The purpose of this European Standard is to ensure that the necessary essential safety requirements according to Annex I of the Pressure Equipment Directive are fulfilled in order to guarantee the safety of water tube boilers.

This aim will be achieved by:

  • the proper application of the design, manufacturing, testing and inspection methods and techniques,

  • the provision of protective measures against hazards, which cannot be eliminated, and

  • the provision of information on residual hazards and other measures to reduce risk,

which are incorporated in the various parts of this European Standard.

The requirements of this European Standard take account of pressure-related hazards, which apply to water tube boilers, including failure of pressure-retaining components due to overheating.

This standard recognizes that it is not possible to cover all the combinations of situations that might arise.

  1. Boiler assembly

For the purpose of this European Standard, the boiler assembly includes:

  • the water-tube boiler including all the pressure parts from the feedwater inlet (including the inlet valve) up to and including the steam and/or hot water outlet (including the outlet valve or, if there is no valve, the first circumferential weld or flange downsteam of the outlet header);

  • all superheaters, reheaters, economizers, that are not capable of isolation from the main system by interposing shut-off valves, associated safety accessories and interconnecting piping;

  • additionally, the piping that is connected to the boiler involved in services such as draining, venting, desuperheating, etc., up to and including the first isolating valve in the tubing line downstream of the boiler;

  • reheaters which are independently fired, and are separately provided with their safety accessories including all control and safety systems.

The following equipment and components can be integrated in the assembly at the discretion of the manufacturer:

  • isolatable superheaters, reheaters, economizers and related interconnecting piping;

  • the heat supply or firing system;

  • the means of preparing and feeding the fuel to the boiler including the control systems;

  • the means of providing the boiler with feedwater including the control system;

  • the pressure expansion vessels and tanks of hot water generating plant.

  1. Other plant equipment

  1. The boiler supporting structural steelwork, the thermal insulation and/or brickwork and the casing;

  2. the means of providing the boiler with air including the forced draught fans and air pre-heaters which are heated by the gases of combustion;

  3. the facilities for moving flue gases through the boiler up to the stack inlet, including the induced draught fans and the air pollution reducing equipment located in the flue gas removal path;

  4. all other equipment necessary for the operation of the boiler plant.

  1. Exclusions

This European Standard does not apply to the following types of boiler plant:

  1. boilers other than stationary boilers;

  2. shell type boilers;

  3. electrical boilers;

  4. nuclear primary circuits, the failure of which can cause an emission of radioactivity.

  1. Normative references

The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

EN 764 (all parts). Pressure equipment

EN 12952-5:2011, Water-tube boilers and auxiliary installations — Part 5: Workmanship and construction of pressure parts of the boiler

EN 12952-6:2011, Water-tube boilers and auxiliary installations — Part 6: Inspection during construction; documentation and marking of pressure parts of the boiler

  1. Terms and definitions

For the purposes of this document, the terms and definitions given in EN 764 (all parts) and the following apply.

purchaser

individual or organization that buys the boiler or a part thereof

    manufacturer

    individual or organization that is responsible for the design, fabrication, testing, inspection, installation of pressure equipment and assemblies where relevant

    Note 1 to entry: The manufacturer can subcontract one or more of the above-mentioned tasks under its responsibility (for example, designer, installer, etc.).

    [SOURCE: EN 764-3:2015, 3.5.5, modified - Note 1 complete and Note 2 deleted.]

      designer

      individual or organization that, on behalf of the manufacturer, carries out the design of the boiler plant

      Note 1 to entry: The designer determines the shape, dimensions and thicknesses of the boiler plant components, selects the materials and details the methods of construction and testing.

        material supplier

        individual or organization, that may or may not be the material manufacturer, who supplies material or parts used in the manufacture of pressure equipment and assemblies

        [SOURCE: EN 764-3:2015, 3.5.7]

          material manufacturer

          individual or organization that produces material in the basic product forms used in the manufacture of pressure equipment

          [SOURCE: EN 764-3:2015, 3.5.6]

            responsible authority

            competent organizations which are independent of the manufacturer

            Note 1 to entry: This standard identifies responsible authorities. Such organizations may be notified bodies, recognized third-party organizations or user inspectorates. For the purpose of this standard, these organizations have been collectively termed responsible authorities (RA).

            Note 2 to entry: The definition of a notified body and the criteria controlling its operation are given in Article 12 of the Pressure Equipment Directive.

            Note 3 to entry: The definition of a recognized third-party organization and the criteria controlling its operation are given in Article 13 of the Pressure Equipment Directive.

            Note 4 to entry: The definition of a user inspectorate and the criteria controlling its operation are given in Article 14 of the Pressure Equipment Directive.

            Note 5 to entry: The responsibility of the manufacturer is described in 3.2.

            1. Interdependency of the parts of the series

            Parts 1 to 18 of EN 12952 form a consistent set of specifications which shall be followed for compliance to the Standard.

            NOTE 1 Parts 4,12,13 and 15 of the series are published as supporting European Standards.

            NOTE 2 Part 17 of the series is published as a CEN Report. It is not a European Standard.



            1. Symbols and abbreviations

            For the purposes of this European Standard, the general symbols and abbreviations given in Table 5-1 shall apply.

            Table 5-1 — Symbols

            Symbol

            Description

            Unit

            A

            area

            mm2

            Af

            effective cross-sectional area without allowances

            mm2

            Ляэ

            effective cross-sectional area of branch

            mm2

            Дір

            effective cross-sectional area of reinforcing pad

            mm2

            As

            effective cross-sectional area of main body

            mm2

            ЛР

            pressurized area without allowances

            mm2

            Дрь

            pressurized area referred to branch

            mm2

            Лрз

            pressurized area referred to main body

            mm2

            >4s

            shell cross-sectional area referred to main body

            mm2

            C

            shape factor

            Ci

            shape factor for unstayed ends or plates

            Cl

            allowance to consider the minus tolerance of wall thickness

            mm

            C2

            shape factor for rectangular and elliptical plates

            C2

            allowance for metal wastage

            mm

            Сз

            shape factor for flat plates with openings

            d

            diameter of tube hole (if applicable in the condition after metal wastage)

            mm

            di

            diameter of counter boring for expanded tubes

            mm

            di

            inside diameter

            mm

            dib

            inside diameter of branch without allowances

            mm

            dis

            inside diameter of main body (cylindrical shell, spherical shell or dished end) without allowances

            mm

            di

            bolt circle diameter of a plate with additional bending moment

            mm

            dm

            mean diameter

            mm

            dmb

            mean diameter of branch

            mm

            dms

            mean diameter of main body

            mm

            d0

            outside diameter

            mm

            dob

            outside diameter of branch without allowances

            mm

            dos

            outside diameter of main body without allowances

            mm

            Etc

            modulus of elasticity at design temperature

            N/mm2

            e

            wall thickness

            mm

            e's

            required wall thickness of main body with allowances

            mm

            ex'

            required wall thickness of straight tube with allowances

            mm

            Єз

            smaller thickness at a thickness change

            mm

            еь

            ordered wall thickness of the branch

            mm

            всЬ

            required wall thickness of branch or nozzle without allowances

            mm

            Symbol

            Description

            Unit

            Є ch

            required wall thickness of flat end without allowances

            mm

            £chl

            required wall thickness at the bottom of the groove of flat end without allowances

            mm

            £cs

            required wall thickness of cylindrical or spherical shells or dished end without allowances

            mm

            Cct

            required wall thickness of straight tube without allowances

            mm

            еь

            ordered wall thickness of flat end

            mm

            Ch’

            required wall thickness of flat end with allowances

            mm

            ем

            wall thickness of groove of flat end

            mm

            ЄгпЬ

            mean wall thickness of branch, measured value if available

            mm

            ems

            mean wall thickness of main body, measured value if available

            mm

            eP

            ordered wall thickness of reinforcing pad

            mm

            ЄгЬ

            actual wall thickness of branch or nozzle without allowances

            mm

            ЄгЬ

            actual end thickness of flat end without allowances

            mm

            Єгр

            actual wall thickness of reinforcing pad without allowances

            mm

            £rs

            actual wall thickness of main body (cylindrical or spherical shell or dished end) without allowances

            mm

            es

            ordered wall thickness of main body or of flat end

            mm

            6w

            thickness of fillet weld

            mm

            Cwt

            minimum required wall thickness of the tube at the butt joint

            mm

            f

            design stress

            MPa

            fa

            effective average stress

            MPa

            ft

            average direct stress on the ligament

            MPa

            fab

            effective average stress for the main body/branch transition in the cross-section vertical to the main body axis

            MPa

            fa<J>

            effective average stress between the centres of two openings staggered by the angle Ф

            MPa

            fi>

            design stress for branch material

            MPa


            average transverse stress on the ligament

            MPa

            fc

            combined stress at supports

            MPa

            fc

            average shear stress on the ligament

            MPa

            fo

            effective stress due to internal pressure and the longitudinal component of externally applied loads

            MPa

            effective bending stress in longitudinal direction

            MPa

            design stress for reinforcing pad material

            MPa

            fa

            design stress for main body material

            MPa

            ft

            design stress at test (gauge) pressure

            MPa

            hi

            depth of counter boring for expanded tubes

            mm

            /їв, h

            depth of flat ends (height of skirt)

            mm

            hc

            depth of crown of dished ends (with knuckle, without cylindrical skirt)

            mm

            hs

            height of cylindrical skirt of dished end

            mm

            К

            material strength value

            MPa