Clause numbers refer to this section unless stated otherwisePape 5013 HD 604 51:1984 Рэп 6 Section 0

ІДЙіЛ

1

2

3

Cross'Sectional area

insulation thickness

Insulation resistance at 70°C

mm

mm

Magohmfem

1-5

0.8

0.024

2.5

0.8

0.020

4

VO

0.020

6

1.0

0.018

10

1.0

0.016

16

1.0

0.012

25

V2

0.012

35

1.2

0.010

50

1.4

0.010

70

V4

0.010

95

1.6

0,009

120

V6

0 009

150

1.8

0 008

185

2,0

0.008

240

2.2

0,007

300

2*4

0.006

400

2.6

0.006

500

2-8

0.005

630

ZB

0.005



TABLE 4

1

2

3

4

Cross-sectional

Metal screen

Thickness of over-eheath

area




гтип*

Max. resistance at 20°C ©hm/km

Nominal equivalent copper area mm1

mm

Copper




1,5

12.1

1.6

1-5

2.5

7Д1

2.5

1.5

4

4.61

4

1.5

6

3.08

6

1.5

10

1.83

10

1.8

16

1.15

16

18

25

1.15

16

L8

36

LIS

16

LB

50

0,727

25

L8

70

0.524

35

L0

95

0.387

50

2.2

120

0.268

70

2,2

150

0.268

70

2.2

185

0,193

95

2,6

240

0.153

120

2.6

300

0.124

150

28

400

0 0754

240

2.8

500

0.0754

240

3.0

630

0.0601

300

3.0

Aluminium




16

1.83

10

LB

26

1.83

10

LB

50

LIS

16

LB

95

0,524

35

2.2

160

0.387

60

2.2

240

0-268

70

2.6

300

0-193

95

2.8

400

0.124

150

2.8

500

0.124

150

3.0

630

0.754

240

3.0

APPENDIX

GUIDE TO USE

  1. Recommendation fgr.use

  1. Permissible applications

Halogen-free cables may be laid in rooms and areas where dark smoke and oorroeive кігтдас can give damage In the case of a fire.

  1. 2 Concentric conductor

The concentric conductor may be used as PE or PEN.

  1. RecofnnMndabon ftx tNoarxi trantoort aod handlion of cabl> drums

The distance between the outer cable layer of fdied-up dekvery drum and the heed of the flange shal be sufficiently high to avoid damages of the cable. It shaM be prevented that drum flanges come in touch with the cable of another drum.

For the transport of filled-up drums only suitable carriers shall be used.

Cable drums wHh flange diameters exceeding Im have to be transported with the drum-axis in horizontal position. The drums have to be protected against movement. Loading and unloading shad be made by suitable devices to avoid damages of the cables and of the cable drums.

Fdlod-up cable drums shall be rolled only on short distances over plain, solid ground in the (Erection indicated. The drums shall be rolled in the same direction as it was turned during the cable reeling in (he manufacturing plant»

Cable ends shall be attached to the drum during transport, storage and laying.

2-1 Cable end sealing

The cable ends have to be sealed water-proof during transport storage and laying.

r

Race

tdation for cable installations

The cables shall be installed in such a way that the spread of fire end its consequences are limited. The relevant specifications especially those for preventive fire protection shal be taken into account.

  1. Pullmo loads

For pulling In of cables by means of a pulkng-head at the conductors, the folowing maximum values for the pulling forces are allowed:

al For cables with copper conductors о ■ БО N/mma

ЬЗ For cables with aluminium conductors cr 30 N/mm*

With these puling forces it » guaranteed that the permitted ekxiQatkxi of 0.2% for the conductor will not be exceeded. The maximum puling force (И la calculated from the total of the CSA (SL The CSA of the screens and of the concentric conductors shall not be considered in this calculation.

P - Sa where PinN tn N/mm1

S In mm*

  1. Lowest temperature remitted for с»Ыв laving

The lowest allowed temperature of the cables during installation and mourning of accessories is:

-20 °С for cables with insulation and sheath of thermoplastic or cross-linked halogen-free polymeric compounds.

These temperatures are valid for the cable itself and not for the surrounding. In case cables do have a lower than the permrutd temperature they must be warmed up. Core has to bo taken that the temperature remains within the permitted range of temperature during the whole laying procedure.

  1. Bendina Radius

During instahauon the bending radius shall not fai below the following values:

15 times the cable diameter for single core cables

12 times the cable diameter for multicore cables

In case of single time bending - for example in front of a terminal - it is permitted to reduce the bonding radius by 50%, provided the work ts made by ski led personnel, e.g., the cable ie heated up to 30°C, and the cable is bem by means of a template.SECTION Et CABLES WITH COPPER OR ALUMINIUM CONDUCTORS AND WIRE ARMOUR

CONTENTS

Вам

  1. Scope

2ь Additional general requirements

  1. Identification of cores S-E-2

  2. Thickness of inner sheath 5-E-2

  3. Cable marking 5*Ь2

  4. Additional test requirements 5-E-4

  1. iNcrt applicable! 5-E-7

  2. Cables with metallic covering

    1. Coda designation &‘E-7

    2. Rated voltage 5-E-6

    3. Construction 5-E-8

    4. Tests 5-E-9

Tables: 1 21 6-E-10

Appendix: Guide to use 5 E 34

REFERENCES

References are made, in this Section E of Part 5 of HD 604, to other Parte of this HD and to other Harmon nation Documents and International Standards as foftows:

HD 383 Conductors of Insulated cables [Endorsing IEC 226 and 228A)

HD 405 Testa on electric cables under fire conditions

HD 605 Common test methods for insulating and sheathing materials of electric cables

HD 602 Test on gases evolved during the combustion of materials from cables : Determination of degree of oddity (corrotrvrtv) of gases by measuring pH and conductivity

HD 606 Electric cables : Additional test methods

IEC 183 Guide to the selection of high voltage cables

In aU cases reference to another HD or international Standard implies the latest edition of that document



SECTION E



  1. Зедов

This section specifies requirements for and dimensions of single core and mufti-core halogen'free cables with XLFE or HEPR insulation end halogen-free sheath having reduced fire propagation performance.

The cables considered are intended for им where the combination of ambient temperature and temperature rhe due to loading current results in a conductor temperature not exceeding 90°C. The maximum temperature for short<tfcuit condmon ie 250°С.

This section covers the following desses of cable:

Ш 2, 3 and 4 core cables having copper conductor and steel wire armour

tii) 2t 3 and 4 core cables having sold aluminium conductors and steal wks armour

tiiti Single core cables having stranded copper, solid or sectoral aluminium conductors and ahjminkint wire armour

(rvf Mu№*core аихійагу cables having stranded copper conductors, and steel wire armour

  1. Additional оикаі reouiremenp

Th* fo*owino 0*ner«l r*qui««mentt Sha* be read in conjunction with those given In parr 1.

  1. Identification of cores

The cores of all cables shall be Identified either by numbers or by colours In accordance with the following sequence:

iber of cores


Identification



R

One Two

Three

Four

Auxiliary cables

ed or black

Red, black

Red, yellow, blue

Red, yellow, blue, black 1, 2, 3, 4, 6« 6, 7, and upwards

The height of individual numbers shall be not less than 1.5mm and the Interval between adjacent numbers shal not exceed 70mm.

  1. Thickness of inner sheath

The minimum thickness of extruded inner covering shea not be less than the specified value for each type and size of cable shown in the tables by an amount mom than 20% + 0.2mm, Complince shall be chocked by the test given in sub-clause 2J.2 of KD 605.

  1. Cable marking

The method of cable marking shal comply with clause 3 of Part 1 and the following additional requirements:

-

2.3.1


al marking


T

Example of mariuna

ELECTRIC CABLE 600/1000 V 600/1000 VAUX HD 604-6-E XYZ

he external surface of all cablet shall be legibly marked with the following element* of mailing:-

Eterrent

II Elecvic Cable

21 Voltage designation

31 Standard number

4) Manufacturer** identification

Б) Number of cores, type and nominal area of conductor |i) Copper conductor cables; 4 x50

(Note: 4 к ЕЮ Shall indicate a 4-core cable with Mm’ copper conductor*J

(it) Aluminium conductor cables: 4 x 50 AL

(Note: 4 x 60 AL shall indicate a 4-core cable whh 50mm* aluminium conductors.) (Hi) Copper conductor cable* with reduced neutral: 3 x 50/26

INote: 3 x 60/25 shall indicate a 4-core cable with three 50mm1 copper phase conductors and one 25mm1 copper neutral conductor.)

The marking of the Elements 1-4 shall be by embossing or indenting on the о ver sheath.

For cables with tabulated approximate overall diameters above 15mm, Elements 1, 2 and 3 shall appear, in any sequence that neither confuses nor conf&cu, on two or more primary lines along the »1* of the cable, approximately equally spaced around the circumference of the cable. Elements 4 and 5 shall appear on at least one line, which may bo one o* the primary lines, or a secondary line or lines. They may appear in any sequence that neither confuses nor conflicts, and need not all be on th* same ina.

For cable* with tabulated approximate overall cfiameters of 15mm or smaller, the Element* shall be disposed a* for cabfe* above 15mm except that the marking for Elements 1, 2 and 3 shall appear on one or more primary lines.

The letters and figures shall consist of upright block characters. The characters shall have a minimum height of 3mm.

The distance between the end of one element of marking and the beginning of the next identical element of marking shall rot be greater than 550mm, for Elements 1, 2 and 3, and not greater than 1100mm for Elements 4 and 6ч

CompEance shall be checked by visual examination and measurement.

  1. Identification of year of manufacture

A means of Identifying the year of manufacture of the cable shall be provided throughout the length of the cable, either internally or by marking on the surface of the cable.

If the kfentificobon ** Internal the distance between the end of one mark and the beginning of the next mark shall not be greater than 550 mtn. As an alternative internal marking, an identification thread may be used.If the identification is by marking on the surface it shall comply with the requremant* given tor Element* 4 and 5 In sub-clausa 2,3.1 In respect of maximum distance between marks.

  1. Пи mark of an AoorovaJ Organisation

If Iha mark of an Approval Organisation h used rt shall be provided throughout the length of the cable.

If the mark kt applied to the cable tt shall be on the surface in the form of the aymboKs) specified by the Approval Organisation, and shall comply with the requirements given for Elements 4 and 5 in sub-da use 2.3.1 In respect of maximum distance between marks.

As an attomative to the mark of the Approval Organisation, an Identification thread may bo incorporated into the cable, as specified by the Approval Organisation.

  1. Optional такта

The use of optional marking is permitted. Where such marking Is made h shall be throughout the length of the cable, and may bo on the external surface of the cable, or by means of a tape or thread within the cable, or by a combinatkm of these methods, И the additional marking is applied to the surface of the cable h shall not render illegible the marking specified in sub-clauses 2.3.1 - 2,3,3,

The additional marking, however made, shal be repeated at interval* nut exceeding 1100mm.

2.4 Additional test requirements

  1. Stmolifto for thickrwa» measurement

Make the measurements of thickness of insulation, extruded inner sheath and oversheath listed in the schedule of test requirements (Table 3k on a sample taken from one end of each drum length of cable selected for the test, having discarded any portion which may have suffered damage.

If any of the thicknesses measured does not comply with sub-dau*ts 4 3,2, 4.3 4 and 4,3.8 of this Part, then two Further samples shall be checked for the non-com pliant item*. If both samples meet the specified requirements the cable is deemed to comply, but if either does not meet the requirements, the cable is deemed not to comply.