Table 2C ’ EJecvicd type teats
1 |
2 |
3 |
4 |
?< ri |
Tests |
Requirement! according to |
Tost method according to |
1. |
Volume resistivity of th я insulation |
Table 1A |
HD 60S Sub-deuM З.ЭЛ |
2. |
Voltac» test on on completed cibK |
|
HD 605 Sub-dMJM 3.2.1 |
2Л |
- test duration: 4h |
|
|
2.2 |
- test voltage: 1.8 kV AC |
|
|
2.3 |
Result to be obtained |
no breakdown |
|
Page 5-H-10 НО 804 SI: 1994 Рал 5 Section H
ТеЫе 2D : Non-electrical type tests
1 |
2 |
3 |
4 I |
Rei, No, |
Tests |
Requirements according to |
Test method according to |
1. |
Ttm to ba mad* on th* filiation |
|
|
1.1 |
Mechanical properties before and after ageing |
Table 1A |
HD 505.1.1t sub-clauM 9.1 HD 505.1.2, sub-clause 8.1 |
1.2 |
Hot pressure test {on compounds HIT1 end НГТ2 only) |
Table 1A |
HD 505.3.1, sub-clause 8.1 |
3. |
Tatti to b* mad* on th* inoar and outer sheath |
|
|
3.1 |
Mechanical properties before and after ageing |
Table IB |
HD 505.1.1, sub-clause 8,2 HD 505.1.2, sub-clause 8.1 |
32 |
Hot pressure test ton compounds HMT1 and HMT2 only) |
Table IB |
HD 505.3.1, sub-clause 8.2 |
3.3 |
Cold elongation last for cables having O.D.s > 12.5mm Temperature - (15±2|°C |
|
HD 505.1.4, tub-clause 8.4 |
Tabic 2D (concluded}
1 |
2 |
3 |
4 |
Ref. NO |
Tests |
Requirements according to |
Test method according to |
4. |
Tests tD be made on the completed c«ble |
|
|
|
Cold bending tost for cables having 0.0,$ л 12.6mm Temperature. 415±2I*C |
no cracks |
HD 505*1 A Sub-clause 8,2 |
4,2 |
Cold impact test Temperature, J15±2I*C |
no cracks |
HD 505 1A Sub-clause 8.5 |
4.3 |
Test of non-con lamination Temperature, (100±2)°C Duration, 7x24h |
Tables 1A and 18 Ref. No. 3.1 and 3.2 |
HD 505.1.2, Sub*clauBe 8.1.4 |
4.4 |
Teats related to hrs conditions |
|
|
4.4.1 |
Flame propagation test |
HD 405,3 Category C |
HD 405.3 |
4,4,2 |
Corrosivity of fumes 111 - pH. mln, - conductivity, max, A/Scm ’ |
3,5® 100 |
HD 602 |
4.4.3 |
Smoke density |
under consideration |
HD 606 Parts 1 and 2 |
Test to be made on all non-metalfcc components of the cable in Values required for each non-metallic component of the cableTable 3 : Type of conductor end nominal cjj, of conductor*
Type of conductor |
Nominal c-s«a. 1 of conductors mm’ |
Circular solid Circular stranded Circular stranded compacted |
1,5 to 10 10 to 630 25 to 630 |
Table 4 : Assignment of reduced conductor*
Nominal cross-sectional area of phase conductors mm1 |
Nominal croswoctional area of reduced conductors mm* |
25 |
16 |
35 |
25 |
50 |
25 |
70 |
35 |
95 |
50 |
120 |
70 |
150 |
95 |
185 |
95 |
240 |
120 or 150 |
Tabb 5 t btuiatton waN thkkn*SM*
Nominal erott sectional wee of conductor mm* |
Insulation tfiicknesa minimum value mm |
1.5 |
0.55 |
2.5 |
0.60 |
4 |
0.65 |
6 |
0.70 |
10 |
0.80 |
16 |
0.90 |
25 |
1.0 |
35 |
1,1 |
50 |
1.2 |
70 |
1.3 |
95 |
1.4 |
120 |
1.5 |
150 |
1.6 |
18& |
1.7 |
240 |
1.9 |
300 |
2.0 |
400 |
2.2 |
500 |
2,4 |
630 |
2.6 |
Table 6 : Outer sheath waN thickness
Diameter D under the |
Outer sheath thickness |
Diameter D under the |
Outer sheath thickness |
outer sheath |
minimum value |
outer sheath |
minimum vakie |
mm |
mm |
mm |
mm |
3 < D < 3,75 |
0,7 |
24 < D > 27 |
2.1 |
3,75 4,5 |
0.75 |
27 30 |
2 3 |
4,5 5,26 |
0.8 |
30 33 |
2.5 |
5.25 6 |
0 85 |
33 36 |
2.7 |
в 6.75 |
0.9 |
36 39 |
2.9 |
6.75 7.5 |
0 95 |
39 42 |
3.1 |
7,5 9 |
1.0 |
42 45 |
3.3 |
9 10,5 |
1.1 |
4Б 48 |
3.5 |
10.5 12 |
1.2 |
48 51 |
3,7 |
12 13,5 |
1,3 |
51 54 |
3.9 |
13.5 15 |
1.4 |
54 57 |
4.1 |
15 16,5 |
1.5 |
57 60 |
4.3 |
16.5 18 |
1,6 |
60 63 |
4,5 |
18 19,5 |
1.7 |
63 66 |
4,7 |
19,5 21 |
1.8 |
66 69 |
4.9 |
21 22.5 |
1.9 |
69 72 |
5.1 |
22,5 24 |
2.0 |
72 76 |
5.3 |
SECTION I : ONE TO FOUR CORE CABLES HAVING ALUMINIUM OR
COPPER CONDUCTORS
CONTENTS
Pane
Scooe Б+2
Additional general requirement*
Identification of cores 5-1-2
Thickness of inner covering 5-1-2
Cable marking Б-І-2
4 Additional teat requirement* 5-1-3
Cable* without or with metallic covering
Code designation <Ртоті&юпаі} 54-4
Rated voltage 5-I-4
Construction 54*5
Test*
General 5-1-6
Insinuation test 51-6
Cable bending teat at tow temperature 5-1-6
Т»Ы«: 1-5 5-1-7
Current rating information 54-16
Guide to use S-l-24
REFERENCES
Reference* are made, ip this Section I of Part 5 of HD 604r to other Pans of thia HD and to other Harmonisation Documents and International Standards as follows:
HD 22 |
Rubber Insulated cablee of rated voltages up to and including 450/750V |
HD 383 |
Conductors of insulated cables (Endorsing IEC 228 and 228A| |
HD 405 |
Tests on electric cables under fire conditions |
HD 505 |
Common test methods for insulating and sheathing materials of electric cables |
HD 602 |
Test on gases evolved during the combustion of maienal* from cables : Determination of degree of acidity IconoKvityl of gases by measuring pH and conductivity |
HD 605 |
Electric cables ; Additional test methods |
HD 606 |
Measurement of smoke density of electric cables burnt gn under defined condition* |
iEC 754-1 |
Test on gases evolved during combustion of electric cable* : Part 1 : Determination of Ihe amount of halogen acid gas evolved during the combustion of polymeric materials taken from cable* |
1EC 885 |
Electrical test methods for electric cables |
In al саде* reference to another HD or International Standard implies the latest edition of that document.SECTION I
Siaizfi
Thia section specifies requirements for end dimensions of single and mufti-core cables having reduced fire propagation performance. These cables are insulated with either cross-linked polyethylene, <XLPE), or vulcanised EPR rubber compound. extruded directly on the conductor in halogen free fire retardant cables.
The maximum continuous conductor temperature shall not exceed 70°C. The maximum temperature for abort -circuit condition for not more than Sa is 1602930Сь
This section covers from V to 4-cors halogen free fire retardant cables having aluminium or copper conductor.
Additional general requirements
The folowing general requirements shall be read in conjunction with those given in Part 1
2 J Identification of cores
Cable core identification shall be made by using colours, or for phase cores with numbers on black cores,
W
Number of
cores
3
4
Numbers on black cores
1-2-3
1-2-3
Colour identification
2.3,1 External marking
The external surface of ell cobles ehell be legibly marked with the foMowteg element» of marking:
E
Example
XYZ
AXCMK-HF 3к35 +16AI +lOCu
S
О.бЛкУ
HD604-54
lement»Manufacturer's identification
Type detonation
Number and nominal cross-section of conductors
Letter N or $ tH needed)
Rated voltage
Standard
fri element 3 the conductor metal shak be indicated, If there are conductors of differing metals in the cable.
Element 4 Is used to indicate the presence or absence of a protective conductor. The tetter N indicates no protective conductor in the cable and the better S indicates a protective conductor in the cable. No tetter is used H the cable can be used a* either ■n N or an S type.
The external marking shall be embossed or indented on the oversheath.
The group of external marking elements shall be repeated after not more than Im.
kterrti’fication of vaar of manufacture
A means of identifying the year of manufacture of the cable shall be provided throughout the length of the cable.
If the identification « made by marking on the surface, it shall comply with the requirement a given in sub-clause 2.3.1 in respect with the maximum distance for repeating the marking,
The mark of an Approval Oaanisatton
If the mark of an Approval Organisation is used it shall be provided throughout the length of the cable and it shall comply with the marking requirements of Subcteute 2,3.1.
Optional marking
The use of optional marking і» permitted. Where such marking is made it shaH be throughout the length of the cable.
2.4 Additional tsst reauiremants
VoHaaa test
The test is carried out as a dry test for the complete cables. The test voltapa is connected between the ewer conductor to be rested, end the other conductors including the concentric conductor connected together. АП the tenner conductors shal be tested.hot 54-4
HD 604 51:1994
Part 6 Section I
The teat voltage shall be either 4kV &OHz AC or 16 kV DC- The testing time h five minutes for AC end one minute for DC- The voltage is increased gradually to the specified value.
For throe phase cables the test may be carried out as a three phase test when the voltage between phase* Is V3 times the single phase test value given above.
Insulation resistance
The test method is given in HD 605 sub-clause 3*3.1, and the requirement at the test temperature of + 90eC is 10** Dm,
Approval for tests related to fire conditions
2.4,3,1 Range of approval for single core cables
Type approval for the complete range of cables for single core type Is obtained by carrying out the tests given in Table 1, on minimum of one cable size.
2 4,3.2 Ranos of approval for mJtt-core cables
Type approval for the complete range of cables specified for miJti-cora typo ts obtained by carrying out the tests given in Table 1. on minimum of on* cable size.
3.
2*4*3*3
Test reauir