Variation: Difference between the median value after ageing and the median value without ageing,

expressed as a percentage of the latter.

Аз in ref. no, 1.2.1

As in ref. nos. 1.2.2 and 1.2.3

(Ulf applicableТзЬй 2 * Schedule of tests

1

2

3

4 1

ft»*. No.

Teen

Category of tost*

Toot Method deecnbed ki

1.

ELECTRICAL TESTS



1.1

НєИЄІОПС* of conductor»

ТЛ

HO 212

1.2

Voltage test ort complete cable at 4000 V AC

ТЛ

HO 21,2 clous* 2 2

1-3

ta&uletort геемипс» к 70 degrees C end 600 V

T

HD 21,2 clause 2.4

1.4

Long term reeietence of lneular»on to

T

HD 21.2

1.6

Absence of faufte on insulation. it 4000 V AC

R


2.

PROVISIONS COVERING CONSTRUCTIONAL АЮ DIMENSIONAL CHARACTERISTICS



...

Checking ot eempkenc* with ceMiruetienel ptovniene

T,B

Inspection & monuel recto

2.2

М«імипмп»пті of tnicfcneet <4 іній let Ion

ТЛ

HD 21.2

M

Measurements of thtckne» <4 mnar coV'srmg

T.t

HD 21.2

2.4

Measurements of thickness of sheath

LS

HD 21.2

2. Б

Measurements of overall diameter

T,S

HD 21.2

3.

MECHANICAL PROPERTIES QF INSULAR ON



3.1

Tanada test before end after egaing

T

НО 605 1Л

4.

MECHANICAL №0РЄЯТІ£8 OF BKATH



4.1

Tens4e lost before end after ageing

T

HD 606.1.1

Б.

PRESSURE TEST AT HIGH TEMPERATURE



6)

Insulsten

T

HD ЙО6 3 1 deme 6.1

6.2

Sheeih

T

HD 606.3.1 ckeute 6.1

6.

6ЕМЙНЗ AND IMPACT STRENGTH AT LOW TEMPERATURES



4.1

ВФСмЯПд test f»r kwulMon Iqw ten*Mretwes f’25 degrees C| before ageing

T

HD 606 eub chuM 2.4.1.4

6.2

Bendwig teat for neufohon at low tempwrahwas f* 16 degree* Cl after egalng

T

HD 606 шЫ;Імі*е 2 4.1.4

6.3

Bendwig Ufl for sheaih st low temperatures I-2B degree* Cl before ageing

T

HD 605 eub^hwe 2 4 1.4

6.4

Bendwig te*a for sheath at low temperatures 1 16 degree* Cl after egemg

T

HD 606 stdi cleut* 2.4 1.4

6.6

Impact test el low temperehwes Id Б degrees Ct on constate cable

T

HD 505.1,4 сйи*е 6 5



Teble 2 I concluded I

1 1

2

3

4


Twu

Cefl0OfV ot

Test MecNod dBKrted m

No,




7,

HEAT SHOCK TEST



7.1

IntulMion

T

HD &0Є.3.1 cfeuee 9,1

ShM<h

T

HD Ю6.3 1 сйше 91

1.

TEST UNDER ARE COMMTIONS

T,S

HD 406* tub сІкм 4.1, в



T

MD 406.3 CHtgory C

Table 3 * General data lor preferred designs

1 Humber &

1 Nomina*

1 Сгслж-

П Sectnnal

Ar»» of Conductor

Malarial 5 а®« et Conductor

ТЫскпавх о* Inautotian

Thtctnoss <rf knar Covering

Mirwnum Nominal Crest Sectional Ana of Concentric Conductor»

Thicknaw of GMaifh

Mittowum tnaulation Reaislance at 70*C

(mni*)

(НО ДОЗ)

(mm)

Im ml

(mm*J

ftnm)

Merim.km

Зх БО

Си 2

1.Б

1.0

25

X2

0.0046

Эх 70

Си 2

1.6

1.0

26

2.2

0.0036

3 к И

Си 2

1.2

35

2.2

0.0036

3 і 120

Си 2

1.7

1.2

БО

2.4

0.0032

3 v 150

Си 2

1,9

1.2

БО

2.6

0.0032

Эх 15Б

Си 2

1.4

то

2.5

0.0032

Эх 240

Си 2

2,3

ЭБ

3.0

0.0032

Эх 300

Си 2

2.Б

1.4

120

3.2

0.0030

3 х 25

ДІ 2

1.3

1.0

5

20

0.0060

Эх 50

М 2

1.5

15

2.2

0.00*5

Эм 70

*12

1.5

1.0

26

2.2

0 0036

Э к 9Б

*12

1.2

2.2

0.0035

Эх 120

AI 2

1,7

1.2

36

2.4

0.0032

Эм 1Б0

А* 2

1.9

12

50

2.8

0.0032

Эх 186

*1 2

2.1

1.4

50

2.5

0.0022

Эм 240

AI 2

2.3

1.4

70

2 8

0.0032



k

Note:

> addition w the preferred designs mentioned above, designs with between 1 and 5 conductors and cross sectional areas between 1 .&mmT and &00mm* are possible.APPENDIX A

GUIDE TO USE

  1. Sfififcfi

Thia Guide to Use is valid for th* application of 0.6/1 kV PVC-insulated and PVC-thaathod tingle and multicore cable* with special fire performance properties, mainly intended for use In power plants and substations >

  1. Object

The object of this document is to provide recommendations for the selection, storage, transportation and installation of the cabtea, specified under item 1, Scope,

Note 1: Safety requirements as well as rules of ins tai at ion are not considered in this Guido to Use. as they are covered by other relevant regulations and laws.

Note 2: Cable* in this part contain PVC. and when exposed to the effects oi hr* will produce harmful smoke and fumes. The by-products of burning scrap cable can be a health hazard. Incineration should only be undertaken by a licensed contractor.

  1. Recommendations for use

    1. Permissible applications

Specified cables according to HD 604 Part 3 Section A may be used indoors, also in wet locations, and outdoors for fixed installations on walls and metallic structures. Direct burial in sol is allowed, as long a* the relevant rules of imtalation are followed.

  1. Hugest permissible voitwe

Cables rated at LtoAJ- 0.6/1 kV may be used in DC system* having a rated operation voltage between conductors nor higher than 1.5 kV, and between conductor* and earth not higher than 0.9 kV.

  1. Concentric conductor

The concentric conductor may be used as neutral, PE-conductor, PEN-conductor or as a screen, In accordance with relevant regulation*.

  1. RacommendatKyA for storage and transport

    1. Delivery

The distance between the outer cable layer of a fiHed-up саЫе-defivory-drurri and the head of the flange shall be sufficiently high to avoid damage* of the cable.

  1. Cable end sea к no

The cable ends have to be sealed waterproof during transport, storage and laying.

  1. Ііациша

    1. For the transport erf filed up cable roots only suitable carriers shall be used.

Cable drums with flange diameters exceeding 1 m have to be transported with the drum axis in horizontal position. The drums have to be protected against movement Loading and unloading shall ba mads by suitable devices to avoid damage of the cables and of the cable drums

FiMednjp cable drums shall be roMed only on short distances over ptam solid ground in the direction indicated on the cable drum, The cable ends have to bo tightened.

  1. Short cable lengths may be coiled to rings and transported and stored horizontaly. The permissible bending radii shaN not fall short of the values given in clause 5,4.

Б. R acorn me ndation fof cable laving and installation

  1. G еле ralr scorn menda т ion $

    1. The cable route, the laying method and the service conditions shall be taken into account when selecting the type of cable.

    2. Cables shall be laid and operated in such a way that their properties are not endangered

In this context the following items shall be taken into account:

a) The service conditions, like concentrations of cable quantities, influence of external heat, specific aanh resistance, protection against solar radiation, which form the basis for the selection of the cable type.

bl Leakage or stray currents and corrosion.

c) Movements of soM, vibrations (foundations ot machines, bridges! shakes.

di The method of laying and the bedding material have to be selected in respect of the outer cable sheath to avoid mechanical damages.

al Protection against outer influence, e.g. chemical solvents.

  1. Cables shall be protected against mechanical damages occurring after installation.

Cables laid in ground are considered as being sufficiently mechanically protected, if the relevant regulations and laws concerning laying depth in ground and protection are followed.

The laying depth in the ground shall tn according to the relevant regulations and laws.

  1. inner diameters of ducts and pipes have to have at least a diameter of 1,5 times the cable diameter.

In case of several cables within one pipe the diameter of the pipe has to be so wide that the cables do not block themselves.

If it it planned to lav single core cables of a throe-phase-system through steel pipes, all cables belonging to the same system have to pass through the same pipe.

It is recommended to protect the pipe against chocking with sand

    1. The cables shaM be installed in such a way that the spread of fke and its consequences are limited. The relevant specifications, especially those for preventive fire protection, shall be taken into account.

  1. Lowest permitted metallation temperature

The lowest allowed temperature of the cables during installation and mounting of accessorial ia:

O^C for PVC or XLPE insulated and PVC sheathed cables according to HD 604 Part 3 Section A.

The temperature is valid for the cable itself and not lor the surroundings. If the cable does have a lower temperature than permuted t h must be heated up.

Cere has to be taken that the temperature remains above the lowest permitted during the whole laying operation.

  1. Pulling loads

5 ,3.1 For pulling in of cables by means of a pulling-head at the conductors, the foMowing maximum values for the puling forces ere allowed:

a* For cables with copper conductors 4-50 N/mm1

bl For cables with aluminium conductors 4 - 25 Nrtnm3

c) The maximum pulling force for all cables must not exceed 20,000 N

With these puling forces it is guaranteed that the permitted elongation of 0.2% for rhe conductor wiR not ba exceeded. The maximum pUkng ftxce [PI й calculated from the total of the CSA tSk The CSA of the screens and of the concentric conductors shall not be considered in this calculation.

P » S x d

where

Pin N

<$ in N/mm’ $ in mm1

  1. For the pulling in of cables without a metallic covering, having polymeric insulation and sheath, the puling force can be transmitted by a pulling grip via a frictional connection between the pulling grip and the conductor of the cable. Therefore the same pulling loads apply as for sub-clause 5.3,1.

  1. Cables may be dug in earth by means of a plough or they may be pulled into earth tubings gained by a flushing-in method.For the simultaneous laying of three single core cables by using only one pultng grip the same maximum putting forces according to sub-clause 6.3.1 apply- For throe stranded single core cables the total pulling force is 3 times while for 3 parallel arranged cable* only 2 time* the maximum permissble value for a single core cable.

  2. It is assumed that the cable route is well designed for the laying procedure with we! established curves and a sufficient number of cable roler*. Special attention shall ba paid to th* required minimum bending radii (see clause 6ЛІ. The putting forces Shan be permanently supervised during the pul-in procedure.

5-4 РещЯпд rediua

  1. During installation the bending rarfius shal not fait below the following values:

15 times the cable diameter for single core cables

10 times the cable diameter for mufticore cables

After «nstallatioo the bending radius shall not fall below the following values:

15 times the cable diameter for single core cables

10 time* the cable diameter for multicore cables

5.4.2 In case of single time bending of a core - for example in front of a terminal - it is permitted to reduce the bending radius by 50%, provided that the work is made by skilled personnel, and the cable 1$ heated up to 30°С and the саЫе is bent by means of a template

.APPENDIX В

CURRENT RATING