6.3.4 Initial inspection of factory and FPC
Initial inspection of factory and FPC shall be carried out when the production is already running and the FPC is already in practice.
The following shall be assessed:
the FPC-documentation, and
the factory.
In the initial assessment of the factory and FPC, the following shall be verified:
that all resources necessary for the achievement of the product characteristics required by this European Standard are (see 6.3.4.1) available, and
that the FPC-procedures in accordance with the FPC-documentation are (see 6.3.4.1) implemented and followed in practice, and
that the product complies (see 6.3.4.1) with the initial type testing samples, for which compliance with this European Standard has been verified.
6.3.4.3 All assessments and their results shall be documented in a report.
Continuous surveillance of FPC
The factory, which has been assessed according to 6.3.4, shall be re-assessed annually.
All assessments and their results shall be documented in a report.
Procedure for modifications
In the case of modification of the smoke control duct section, the method of production or the FPC system (where these may affect the smoke control duct section’s declared performance characteristics), a reassessment of the factory and of the FPC system shall be performed for those aspects (including the relevant ITT), which may be affected by the modification.
All assessments and their results shall be documented in a report.
6.4 One-off smoke control duct sections, pre-production smoke control duct sections (e.g. prototypes) and smoke control duct sections produced in very low quantities
Smoke control duct sections produced as a one-off, prototypes assessed before full production is established, and smoke control duct sections produced in very low quantities (less than 30 per year) shall be assessed as follows.
For initial type assessment, the provisions of 6.2 shall apply, with the following exceptions:
— all smoke control duct sections presented for test shall be supported by full design documentation,
— a sampling process is not required as no “production” batch will be available.
The FPC system of one-off smoke control duct sections and those produced in very low quantities shall ensure that raw materials and/or components are sufficient for their production. The provisions of 6.3 shall apply, only where appropriate. The records allowing traceability of the smoke control duct sections shall be maintained.
For prototypes, where the intention is to move to series production, the initial inspection of the factory and FPC shall be carried out before the production is already running and/or before the FPC is already in practice. The following shall be assessed:
the FPC-documentation; and
the factory.
In the initial assessment of the factory and FPC it shall be verified:
that all resources necessary for the achievement of smoke control duct sections characteristics required by this European Standard will be available, and
that the FPC-procedures in accordance with the FPC-documentation will be implemented and followed in practice, and
that procedures are in place to demonstrate that the factory production processes can produce a smoke control duct section complying with the requirements of this European Standard and that smoke control duct sections will be the same as the initial type testing samples, for which compliance with this European Standard has been verified.
Once series production is fully established, the provisions of FPC in 6.3 shall apply.
Marking and documentation
Each smoke control duct section shall be marked as follows:
the name or identifying mark of the manufacturer,
the model/type,
the number of this standard and the year of its publication (i.e. EN 12101-7:2011), followed by the generic name of the product "Smoke Control Duct Section",
the classification for resistance to fire and other related information according to EN 13501-4,
if the smoke control duct section has an S classification (EN 13501-4), the words "leakage rated" shall be added,
the date of manufacture (month and year).
NOTE Where ZA.3 covers the same information as this clause, the requirements of this clause are met
Product, installation and maintenance information (documentation)
Product specification
The manufacturer shall provide, and retain a detailed description of the product including all the relevant components. This shall include a description of the materials used (e.g. densities, thickness) in the construction of the smoke control duct.
Full details of the hanging system and any protection used shall be described
It shall include details of the supporting construction (wall/floor etc) and the method of installation, including the penetration sealing product and fixing details.
Full details and specifications of any components used shall be described.
Installation information
The manufacturer shall provide appropriate installation details that shall include at least information for:
fixing and installation: hangers and positions, penetration seals to be used;
health and safety information to allow safe installation.
Maintenance information
The manufacturer shall provide appropriate maintenance information for the smoke control duct section that shall include at least:
inspection and maintenance procedures;
NOTE Regular testing/inspection should be undertaken to meet regulatory requirements, or at intervals not exceeding 12 months. A comprehensive example of the above procedure is given in Annex A.
the recommended frequency of operational checks;
recommended checks to establish the effects of corrosion.Annex A
(informative)
Example of inspection and maintenance procedure
After installation, when the system is running, it is recommended that the following is carried out and recorded. An example of the inspection procedure is shown in Table A.1. These inspections should be undertaken at the time intervals stated in the manufacturer's maintenance information (refer to Clause 6 of this standard), but at least once per year.
NOTE This is a guide to a minimum level, there may be regulatory requirements that require more frequent checking and maintenance and these shall be followed where required.
Table A.1 - Example of inspection record
Duct section reference |
|
Date of inspection |
|
Check ducting for damage |
|
Check connections between duct sections and ancillary components |
|
Check penetration seals at compartment boundaries |
|
Check duct cleanliness and clean where necessary |
|
Check the condition of seals, rectify and report where necessary |
|
Confirm that the duct fulfils its function as part of the smoke control system |
|
NOTE A smoke control duct section is inherently part of a smoke control system. As this is the case the whole system should be checked as governed by the operation and maintenance requirements for the system. |
Annex В
(normative)
Factory production control - test plan
One smoke control duct section per product family, shall be submitted to the checks indicated in Table B.1, according to the foreseen frequency. The results of the checks shall be recorded.
Table B.1 — Checks frequency and workmanship
Annually |
Daily |
General |
Carry out a third party certification product audit by notified body |
A leakage test shall be carried out daily on one smoke control duct section and one fitting (if applicable). The leakage test shall be carried out at the applicable under-pressure and the leakage shall not exceed the classification defined value +10 % The leakage test results shall be documented and retained for 5 years |
The construction of both smoke control duct sections and fittings shall conform to ITT. Tolerances for the manufacture of any smoke control duct sections shall meet the general tolerances applying to the materials used, such that the product specification (see 8.1) and the ITT are reflected in standard manufacture. These tolerances shall be recorded, together with the method of demonstrating that they are maintained. |
Annex ZA
(informative)
Clauses of this European Standard addressing the provisions of the Ell
Construction Products Directive
ZA.1 Scope and relevant characteristics
This European Standard has been prepared under Mandate M/109, Fire alarm/detection, fixed firefighting, fire and smoke control and explosion suppression products, given to CEN by the European Commission and the European Free Trade Association.
The clauses of this European Standard shown in this annex meet the requirements of the mandate given under the EU Construction Products Directive (89/106/EEC).
Compliance with these clauses confers a presumption of fitness of the smoke control duct sections covered by this annex for the intended uses indicated herein; reference shall be made to the information given with the CE marking.
WARNING — Other requirements and other EU Directives, not affecting the fitness for intended use may be applicable to the smoke control duct sections falling within the scope of this standard.
NOTE 1 In addition to any specific clauses relating to dangerous substances contained in this standard, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the EU Construction Products Directive, these requirements need also to be complied with, when and where they apply.
NOTE 2 An informative database of European and national provisions on dangerous substances is available at the Construction web site on EUROPA (accessed through http://ec.europa.eu/enterprise/construction/cpd-ds.
This annex has the same scope as Clause 1 of this standard and is defined by Table ZA.1. It establishes the conditions for the CE marking of the smoke control duct sections intended for the uses indicated below and shows the relevant clauses applicable (see Table ZA.1).
Construction products: Smoke control duct sections.
Intended use: Smoke control duct sections that are to be used in smoke control systems, either at 600 °С or under fire conditions.
Table ZA.1a - Relevant clauses for multi-compartment smoke control duct sections
Construction products: Smoke control duct sections Intended use: Smoke control duct sections that are to be used in smoke control systems, either at 600 °С or under fire conditions |
|||
Essential characteristics |
Requirement clauses in this European Standard |
Mandated levels and/or classes |
Notes |
Fire resistance |
|||
- integrity |
4.1.1 a), 4.3.1 |
E |
|
- insulation, |
4.1.1 b), 4.3.1 |
El |
|
- smoke leakage, |
4.1.1 c), 4.3.1 |
ES EIS |
|
- mechanical stability (under E) |
4.1.1 d) |
- |
|
- maintenance of cross-section (under E |
4.1.1 e) |
- |
Table ZA.1b - Relevant clauses for single compartment smoke control duct sections
Construction products: Smoke control duct sections Intended use: Smoke control duct sections that are to be used in smoke control systems, either at 600 °С or under fire conditions |
|||
Essential characteristics |
Requirement clauses in this European Standard |
Mandated levels and/or classes |
Notes |
Fire resistance |
|||
- integrity |
4.1.2 a), 4.4.1 |
Egoo |
An insulation classification is not required for single compartment smoke control duct sections |
- insulation, |
- |
- |
|
- smoke leakage, |
4.1.2 b), 4.4.1 |
EgooS |
|
- mechanical stability (under E) |
4.1.2 C) |
- |
|
- maintenance of cross-section (under E) |
4.1.2 d) |
- |
The requirement on a certain characteristic is not applicable in those Member States (MSs) where there are no regulatory requirements on that characteristic for the intended use of the product. In this case, manufacturers placing their products on the market of these MSs are not obliged to determine nor declare the performance of their products with regard to this characteristic and the option “No performance determined" (NPD) in the information accompanying the CE marking (see ZA.3) may be used. The NPD option may not be used, however, where the characteristic is subject to a threshold level.
ZA.2 Procedure for the attestation of conformity of smoke control duct sections
The system of attestation of conformity of smoke control duct sections indicated in Table ZA.1 in accordance with the EC Decision 1996/577/EC (OJEU L254 of 1996-10-08), as amended by EC Decision 2002/592/EC (OJEU L192, 2002-07-20), as given in Annex III of the Mandate for Fire alarm/detection, fixed fire-fighting, fire and smoke control and explosion suppression products, is shown in Table ZA.2 for the indicated intended use and relevant level or class.
Table ZA.2 - Attestation of conformity system
Product |
Intended use |
Level(s) or class(es) |
Attestation of conformity system |
Smoke control duct sections |
Smoke control and Fire safety |
|
1 |
System 1: See Directive 89/106/EEC CPD Annex lll.2(i), without audit testing of samples. |
The attestation of conformity of the smoke control duct sections in Table ZA.1 shall be according to the evaluation of conformity procedures indicated in Table ZA.3 resulting from application of the clauses of this or other European Standard indicated therein.
Table ZA.3 - Assignment of evaluation of conformity tasks for smoke control duct sections under
system 1
Tasks |
Content of the task |
Evaluation of conformity clauses to apply |
|||
Tasks under the responsibility of the manufacturer |
Factory production control (FPC) |
Parameters related to all characteristics of Tables ZA. 1a and ZA.1b relevant for the intended use which are declared |
6.3.3 |
||
Further testing of samples taken at factory according to the prescribed test plan |
All characteristics of Tables ZA.1a and ZA.1b relevant for the intended use which are declared |
6.3.3 |
|||
Tasks under the responsibility of the notified product certification body |
Initial type testing (ITT) |
All characteristics of Tables ZA.1a and ZA.1b relevant for the intended use which are declared |
6.2 |
||
Initial inspection of factory and of FPC |
Parameters related to all characteristics of Tables ZA.1a and ZA.1b relevant for the intended use which are declared |
6.3.4 |
|||
Continuous surveillance, assessment and approval of FPC |
Parameters related to all characteristics of Tables ZA.1a and ZA.1b relevant for the intended use which are declared |
6.3.5 I |
ZA.2.2 EC certificate of conformity and EC declaration of conformity
When compliance with the conditions of this annex is achieved, the notified product certification body shall draw up an EC certificate of conformity, which entitles the manufacturer to affix the CE marking. This certificate shall include:
name, address and identification number of the notified product certification body,
name and address of the manufacturer, or his authorised representative established in the EEA, and place of production,
NOTE The manufacturer may also be the person responsible for placing the product on to the EEA market, if he takes responsibility for the CE marking.
description of the product (type, identification, use,...),
provisions to which the product comply (i.e. Annex ZA of this European Standard),
particular conditions applicable to the use of the product (e.g. provisions for use under certain conditions),
the number of the EC certificate of conformity,
name of, and position held by, the person empowered to sign the certificate.
ZA.3 CE Marking
The manufacturer or his authorised representative established within the EEA is responsible for the affixing of the CE marking. The CE marking symbol to affix shall be in accordance with Directive 93/68/EC and shall be shown on a label on each smoke control duct section and on the accompanying commercial documents (e.g. a delivery note). The following information shall accompany the CE marking symbol:
identification number of the certification body;
name or identifying mark and registered address of the manufacturer (see NOTE in ZA.2.2);
the last two digits of the year in which the marking is affixed;
number of the EC certificate of conformity or factory production control certificate ;
reference to this European Standard;
description of the product: generic name, model/type, material, dimensions,... and intended use;
information on those relevant essential characteristics listed in Table ZA.1 which are to be declared presented as a classification to EN13501-4.
Figure ZA.1 gives an example of the CE marking information to appear on the smoke control duct sections.
C
AnyCo Ltd, PO Box 21, B-1050
10
01234-CPD-00234
EN 12101-7
Smoke control duct section
Model: DUCTX
Classification
Ебоо 60 ve S 1000
01234
E conformity marking, consisting of the “СЕ’’-symbolIdentification number of the notified product certification
body
Name or identifying mark and registered address of the
manufacturer
Last two digits of the year in which the marking was
affixed
Number of the EC certificate of conformity
No. of European Standard
Description of product
Manufacturer’s Туре/Model number
Classification to EN 13501-4
Figure ZA.1 - Example of CE marking information to be shown on the smoke control duct sections
In addition to any specific information relating to dangerous substances shown above, the product shall also be accompanied, when and where required and in the appropriate form, by documentation listing any other legislation on dangerous substances for which compliance is claimed, together with any information required by that legislation.
NOTE 1 European legislation without national derogations need not be mentioned.
NOTE 2 Affixing the CE marking symbol means, if a product is subject to more than one directive, that it complies with all applicable directives.
Bibliography
EN 12101-2, Smoke and heat control systems - Part 2: Specification for natural smoke and heat exhaust ventilators
EN 12101-3, Smoke and heat control systems - Part 3: Specification for powered smoke and heat exhaust ventilators
EN 13501-3, Fire classification of construction products and building elements - Part 3 : Classification using data from fire resistance tests on products and elements used in building services installations: fire resisting ducts and dampers
prEN 15882-1, Extended application of results from fire resistance tests for service installations - Part 1: Fire resisting ducts
EN 1363-1, Fire resistance tests - Part 1: General requirements
EN ISO 9001, Quality management systems - Requirements (ISO 9001:2008)
EN ISO 9002, Quality systems - Model for quality assurance in production, installation and servicing