T reatment |
Unit |
Value |
AC vglcege |
V |
2500 |
DC volrage |
V |
5000 |
Duration |
min |
5 |
Result |
No breakdown |
2.3.8 Test for corrosive and acid gas emission
The materials shall not give off black, smoke or corrosive gases. НСІ level in accordance with IEC 754 1 shall not be greater than 0.4%. Add gas emission in accordance with HD 602.
pH value conductivity
£ 3.5
s lOOjrS.cm’1
Cables without metallic covering
Nat applicable
Cables with metallic covering
Code designation {provisionalI
Under consideration by TC20)
IPSI
Rpt«| voftaoe
0.6/1 kV
4 3 Construe oon
Conductor
In accordance with HD 383. copper or ahjminhjm:
Class 1 for solid conductor
Class 2 foe stranded conductor
All conductors shall be annealed
Іпшішшс
Halogen-hee ethylene copolymer material with the requirement given in Table 1.
Insulation thickness and insulation resistance shall comply with the value given in Table 3. The tolerance for minimum thickness shall be 10% + 0.1mm.
Attembtv of cores
AN cores above 6mm’ shal be twisted together,
3.4 Inner СОУвГЮО
Extruded bedding or taped bedding of halogen-free material.
Metallic covarino
Concentric copper wires
(mean distance of wires 4mm and maximum distance 8mm)
A concentric screen is placed over the Insulated conductors and Hiner covering. The resistance of the concentric screen shel not exceed the values given in Table 4, and rt shal not be possible to enter a mandrel of 8mm diameter between any wires or tapes in the concentric conductor without obtaining contact. A copper tape or wks helix shall be applied over the screen**2 Ahjmfrieum taoe
И any uninsulated earth conductor under an aluminium tape is used, the thickness of the tape shall not be less than 0.2mm. The copper wire or wires she! have the same cross-sectional area u the phase conductor.
Overshaath
The oversheath shall be of halogen-free ethylene copolymer flame retardant material with requirements as given in Table 1 Black colour
Thickness of the over sheath is given in Table 4. The tolerance for minimum thickness shaN bo 15% + 0.2mm.
4.4 Testi
Compliance with the requirements ol sub-clause 43 shall bo checked by inspection and by the tests specified in Table 2.
TABLE 1 ; REQUIREMENTS FOR THE NON-ELECTRICAL TEST FOR HALOGEN-FREE COMPOUNDS
1 |
2 |
3 |
4 |
5 |
8 |
Ref. No. |
Test |
Unit |
Insulation |
Sheath |
Test Method |
1, 1.1 |
Tensile strength and etonoabon at break Properties in the stats as delivered |
|
|
|
HD 505.1.1 Sub-clauses 9.1 & 9.2 |
l.tl |
Values to be obtained for the tensile strength: - median, mln. |
N/mm1 |
6.0 |
80 |
|
1.1.2 |
Values to be obtained for elongation at break: - median, min. |
К |
125 |
125 |
|
1.2 |
Properties after ageing in ear oven |
|
|
|
|
1.2.1 |
Ageing conditions: - temperature - duration of treatment |
°С ti |
100±2 7x24 |
100±2 7x24 |
HD 505.1.2 clause 8 |
1.2,2 |
Value to be obtained for the tensile strength: - median, min. - variation26, max. |
N/mm1 % |
5.0 ±30 |
7,0 ±30 |
|
1.2.3 |
Value to be obtained for the elongation at break: - median, min, • variation*, max. |
% % |
100 ±30 |
100 ±30 |
|
2. 3. |
loss of mass test Test of non-contamination |
|
N/A |
N/A |
HD 505.3.2 clause 8 |
3.1 3.2 |
Ageing conditions Mechanical properties after ageing |
|
As in ref» no- 1.2.1 |
As in ref: no, 1.2.1 |
HD 505.3.1 Sub-dau$e 8.1.4 |
|
Vahits to be obtained |
|
As in reft nos. 1.2.2 & 1.2.3 |
As in ref. nos, 1.2.2 & 1.2.3 |
|
TABLE 1 і REQUIREMENTS FOR THE MON-ELECTRIC AL TEST FOR HALOGEN FREE COMPOUNDS [continued!
1 |
2 |
3 |
4 |
5 |
6 |
Ref. No. |
Test |
Unit |
Insulation |
Sheath |
Teat Method |
4. |
Heat shock taat |
|
|
|
HD SOS.3.1 |
4.1 |
Test condition*: - temperature • duration of treatment |
°С h |
15Q±2 1 |
150±2 1 |
SubcUuM 9.1 and 9.2 |
4.2 5- |
Result to be obtained Pressure test ait Nah temperature |
|
Absence of cracks |
Absence of cracks |
HD 506-3.1 Sub-ctause 8.1 and 8.2 |
5.1 |
Test condition*: - temperature |
°С |
70±2 |
70*2 |
|
5.2 |
Result to be obtained: - median of the depth of perwtritcn, max. |
% |
50 |
50 |
|
6. |
Shrinkage test |
|
|
|
|
6.1 |
Test condition*: - temperature - duration |
°С h |
80 ±2 1 |
80*2 1 |
HD S0S.1.3 □a use 10 |
6.2 |
Result to be obtained: Мам, permissible shrinkage |
% |
4 |
4 |
|
7. 7.1 |
Waier absorption Test conditions: - Temperature - Duration |
°С h |
70±2 10x24 |
70±2 10x24 |
HO 505.1.3 Sub-ctause 9.2 |
7,2 |
Result to be obtained Max, variation of mass |
mg/cm3 |
5 |
to |
|
TAft_E 1 ; REQUIREMENTS FOR THE NON-ELECTRICAL TEST FOR HALOGEN-FREE COMPOUNDS
(concluded)
1 |
2 |
3 |
4 |
& |
8 |
Ref. No. |
Test |
Unit |
Insulation |
Sheath |
Test Method |
0. 8.1 |
Bending test at low temperature Test conditions: - temperature |
*c |
-16±2 |
15±2 |
HD 50Б.1.4 Sub-dsuse 8.1 and 8.2 |
8.2 9. |
Result to be obtained ЕЮпоегюп test allow |
|
Absence of cracks |
Absence of cracks |
HD 505.1.4 Sub clause |
|
temperature |
|
|
|
|
9,1 |
Test conditions: - temperature |
•c |
-1S±2 |
-25 ±2 |
8.3 and 8.4 |
9J |
Result to be obtained: • elongation without break, mki. |
% |
20 |
20 |
|
10. 10.1 |
Impact twi at low temperature Test conditions: ' temperature |
°С |
*25±2 |
-25 ±2 |
HD 506.1.4 Sub-clause 8 5 with additional requirements given in thia sectkm, Sub dause 2.3.1 |
10,2 |
Result to be obtained |
|
Absence of cracks |
Absence of cracks |
|
TABLE 2 ; SCHEDULE OF TESTS
1 |
2 |
3 |
4 |
5 |
Ref. No, |
Test |
Category of test |
Test method described in |
Requirement given in Clause* |
1, |
Electrical tests |
|
|
|
1.1 |
Conductor resistance |
L S |
HD 60S, 3.1 |
4 XL 4.3.5 and HD 383 |
1.2 |
Voltage test on cable |
T |
- |
2-3.3 |
1.3 |
Voltage tost on core |
T |
- |
2,3.4 |
1.4 |
Insutauon resistance on insulated cores |
T |
HD 605. 3 X1 |
2X5 |
15 |
DC Voltage test on insulation |
T |
HD 605. 3.2.2.1 |
2.3.6 |
1,6 |
High voltage test |
R |
■ |
2.3.7 |
2. |
Ptov.skxh coverirx) constructional and tfmensional characteristics |
|
|
|
2.1 |
Conductor material and construction |
T. s |
HD 605. 2.14 |
Part L 5.1 |
2.2 |
Insulation: (a) Application (Ы Thickness |
s L S |
Visual examination HD 605. 2.1 Л |
Part L 5.2.2 4.3.2 and Part L 5.2.3 |
2.3 |
Core identification |
L s |
Visual examination |
2.1 and Part 1, 4 |
2.4 |
Laid up cores |
s |
Visual examination |
4.3.3 |
2.6 |
Metallic covering |
T. s |
Visual examination |
4.3.5 |
2.6 |
Over shea th (a і Thickness (Ы Diameter and ovality |
T, s T, s |
HD 605. 2.1.2 HD 605. 2.1.3 |
4,3.6 and Part 1, 5.6.3 2.3.2 |
2.7 3. |
Cable markings Mechanical properties |
T# s |
Visual examination |
2.2 and Part L 3.1 |
3.1 |
Insulation |
T |
Table 1 |
Part L 2.1.1.4 |
32 |
Oversheath |
T |
Table 1 |
Part L 2.1.1,4 |
TABLE 2 : SCHEDULE QF TESTS (concluded)
1 |
2 |
3 |
4 |
5 |
Ref. No. |
Test |
Category of test |
Test method described in |
Requirement given in Clause* |
4, |
CompgtibiHtv ttsi |
T |
HD 606 |
Tabb 1 |
Б. |
Tutt rented to fire eondrtkxn |
|
|
|
5.1 |
Асй gas emission |
T |
HD 602 |
2.3.8 |
5.2 |
HCHevel |
T |
IEC 754-1 |
2.3.8 |
5.3 |
Smoke test. 3m* cube |
T |
HD 606 |
2.3,8 |
5 4 |
Ra me retardancy on bunched cables |
T |
HD 405.3 (Cat. Cl |
HD 405-3 |