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ПІДТВЕРДЖУВАЛЬНЕ ПОВІДОМЛЕННЯ

Наказом Міністерства економічного розвитку і торгівлі України
від 29.12.2014 № 1479

EN 303-5:2012

en: Heating boilers - Part 5: Heating boilers for solid fuels, manually and
automatically stoked, nominal heat output of up to 500 kW - Terminology,
requirements, testing and marking

прийнято як національний стандарт
методом підтвердження за позначенням

ДСТУ EN 303-5:2014

uk: Котли опалювальні. Частина 5. Опалювальні котли на твердому паливі з
ручним і автоматичним завантаженням топки і номінальною теплотворною
здатністю до 500 кВт. Термінологія, вимоги, випробування та маркування
(EN 303-5:2012, IDT)

З наданням чинності від 2016-01-01

EN 303-5

June 2012

Chaudieres de chauffage - Partie 5: Chaudieres speciales
pour combustibles solides, a chargement manuel et
automatique, puissance utile inferieure ou egale a 500 kW -
Definitions, exigences, essais et marquage

Heizkessel - Teil 5: Heizkessel fur feste Brennstoffe,
manuell und automatisch beschickte Feuerungen, Nenn-
Warmeleistung bis 500 kW - Begriffe, Anforderungen,
Prufungen und Kennzeichnung

EUROPEAN STANDARD NORME EUROPEENNE EUROPAISCHE NORM

S

ICS 01.040.91; 91.140.10

upersedes EN 303-5:1999

English Version

Heating boilers - Part 5: Heating boilers for solid fuels, manually
and automatically stoked, nominal heat output of up to 500 kW -
Terminology, requirements, testing and marking

This European Standard was approved by CEN on 10 May 2012.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
СОМІТЁ EUROPEEN DE NORMALISATION
EUROPAISCHES KOMITEE FUR NORMUNG

M

Ref. No. EN 303-5:2012: E

anagement Centre: Avenue Marnix 17, B-1000 Brussels

© 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members

.Contents Page

Foreword 5

Introduction 7

1. Scope 8

   1. General 8

   2. Fuels 8

      1. Biogenic fuels 9

      2. Fossil fuels 9

      3. Other solid fuels 9

2. Normative references 9

3. Terms and definitions 12

4. Requirements 17

   1. General requirements 17

   2. Construction requirements 18

      1. Production documentation 18

      2. Heating boilers made of steel and non-ferrous materials 19

      3. Boilers made of cast materials 24

      4. Design requirements 25

   3. Safety requirements 28

      1. General 28

      2. Manual stoking 28

      3. Safety against back burning for automatic stoked boilers 28

      4. Safety against fuel overload of the boiler or interruption in fuel supply 32

      5. Safety against lack of air supply or insufficient combustion 32

      6. Surface temperatures 32

      7. Leakage of the combustion system 32

      8. Temperature control and limiting devices 33

      9. Heating boiler accessories 34

   4. Performance requirements 35

      1. General 35

      2. Boiler efficiency 35

      3. Flue gas temperature 36

      4. Draught 36

      5. Combustion period 36

      6. Minimum heat output 36

      7. Emission limits 37

5. Test 38

   1. Test conditions 38

      1. General 38

      2. Choice of boiler and fittings to be tested 39

      3. Condition of the boiler 39

      4. Type test 39

   2. Measuring instruments and methods 39

   3. Test fuel 40

   4. Pressure test for boilers of sheet or sheet metal of non-ferrous metal 42

      1. Tests to be carried out before production 42

      2. Test during production 42

   5. Pressure test for boilers of cast iron or non-ferrous metals 42

      1. Test to be carried out before production 42

      2. Test during production 43

   6. Test for gas side soundness 44

   7. Conducting the boiler performance test 44

      1. General 44

      2. Setting up the test rig 45

      3. Measured quantities 45

      4. Test method and test duration 46

   8. Determination of the heat output and the efficiency of the boiler 47

      1. Method for the measurement of the heat output 47

      2. Determining the nominal heat output 47

      3. Determining the minimum heat output 47

      4. Determination of the boiler efficiency (direct method) 48

      5. Electrical consumption 48

   9. Determination of the emission values 48

      1. Heating boiler with manual stoking 48

      2. Heating boiler with automatic stoking 48

      3. Determination of the emissions at minimum heat output 48

   10. Calculation 49

       1. Boiler heat output 49

       2. The heat input 49

       3. Boiler efficiency 49

       4. Emissions 49

   11. Determination of the waterside resistance 50

   12. Surface temperature 50

   13. Function check of the temperature controller and safety temperature limiter at the boiler 50

   14. Function test for the rapidly disconnect able firing system 51

   15. Function test on the device for dissipating excess heat (partly or non disconnectable firing system) 51

   16. Check of the safety and risk assessment 51

       1. General 51

       2. Safety test of consequences of fuel overload and effect of a blockage of the fuel supply 53

       3. Loss of combustion air supply 53

       4. Resistance to thermal conductance 53

       5. Additional tests for alternative verification of the safety against back burning 53

6. Test report and other documents 54

7. Marking 55

   1. General 55

   2. Information on the boiler plate 55

   3. Boiler plate requirements 55

8. Technical documentation, supplied with boiler 55

   1. General 55

   2. Technical information and installation instructions 55

   3. Operating instructions 57

Annex A (informative) Manual measurement of particles in the gas flow, gravimetric determination of particle load with filter systems 58

2. (normative) Design criteria for solutions to prevent back burning 61

3. (informative) A-deviations 66

C.1 General 66

C.2 Deviations from Austria: 66

C.2.1 General 66

C.2.2 Boiler efficiency for nominal heat output and minimum heat output 66

C.2.3 Emission limits 67

C.3 Deviations from CROATIA 68

C.4 Deviations from DENMARK 69

C.4.1 Subclause 4.4.2 Boiler Efficiency 69

C.4.2 Subclause 4.4.7 Emission Limits 69

C.4.3 Subclause 5.1 Test Base 70) are regulated in the UK. The emission limits are specified in the Secretary of State’s Process Guidance Note PG1/12. The emission limits are summarised in Table C.11 below.

For these facilities, compliance with emission limits is demonstrated by continuous and/or annual compliance emission monitoring. The specified test procedure for particulate is ISO 9096.

Table C.11 — Process Guidance Note 1/12 (12) - Statutory Guidance for Combustion of Waste Wood

NOTE All limits are at 0 °С, 101,3 kPa and 11 % O2 unless indicated otherwise.

Clause 4.4.7 of EN 303-5 does not require continuous monitoring or lay down frequency of particulate measurements or specify the test method (ISO 9096) and therefore compliance with UK legislation cannot be guaranteed for those boilers which fall within the scope of PG1/12.

A-A

1

13

Key

1. collecting electrodes

2. skirt

3. insulators

4. upper end frame

5. lower end frame

6. inner mounting bracket

7. outer mounting bracket

8. suspension hook

9. tension spring

10. charged electrodes

11. main frame made from aluminium alloy hexagonal tubes welded at the ends to the dished and pieces

12. elevation

NOTE Tubes are omitted from positions marked x in section A-A.

Figure C.1 — General arrangement of electrostatic precipitator

Dimensions in millimetres

Key

1. pressure measuring point

2. to fan and outside air

3. drought control damper

4. hood

5. electrostatic precipitator

6. locating ring

7. base plate for safety cage

8. chimney

Figure C.2 — Electrostatic precipitator positioned for smoke collection

C.8 Deviations for Italy

Sub-clause 4.4.6

Table 6 Emission limits

EN 303-5 differs from the Italian law: Decreto legislative n. 152 del 3 aprile 2006 "Norme in materia ambientale" (G.U. Serie generale n. 88 - 14/4/2006) (Legislative Decree n. 152 -3 April 2006 - “Regulation on environmental matter” - G.U. General n. 88 - 14/4/2006).

Therefore the following А-Deviation shall be taken into account.

Italian DLgs 152/2006, Annex IX, Part 3, Section 2 states as following:

Excerpt

Biomass heating plants shall respect the following emission limits, with regard to 1 hour running period under most required conditions:

Table C.12

NOTE Emissions refer to an 11% O₂ concentration.

Concerning biomass for energy purposes, the decree allows only the use of (excerpt):

1. Vegetable material from forestry activity, forest maintenance and pruning (mainly compiles to class

2. Vegetable material produced by exclusively mechanical processes on: untreated wood made by bark, sawdust, chips (omission) not contaminated by pollutants (mainly compiles to class 1.2.1 in

EN 14961-1:2010.

Moreover, Italian DLgs 152/2006, Annex IX, Part 3, Section 1 states the following limits:

Table C.13 — Italian emission limits for heating plants fuelled with non-biomass solid fuels

Annex ZA

(informative)

Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC Machinery Directive

This European Standard has been prepared under a mandate to CEN by the European Commission and the European Free Trade Association to provide a means of conforming to Essential Requirements of the New Approach Directive 2006/42/EC Machinery Directive.

Once this standard is cited in the Official Journal of the European Union under that Directive and has been implemented as a national standard in at least one Member given State, compliance with the clauses referred to in this standard confers, within the limits of the scope of this standard, a presumption of conformity with the corresponding Essential Requirements of that Directive and associated EFTA regulations.

WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within the scope of this standard.

Table ZA.1 — Correspondence between this European Standard and Directive 2006/42/EC

Table ZA.1 (continued)